How WesLor Enterprises Improved Efficiency with AKS Cutting Systems Products

When WesLor Enterprises needed a more efficient way to produce high-quality products, the company turned to AKS Cutting Systems for a solution. Through the integration of AKS’ advanced five-axis cutting head and segmented plasma table options, WesLor experienced a significant boost in operational efficiency. The incorporation of these advanced technologies enables WesLor to deliver expedited plasma bevel and cutting operations, showcasing a commitment to unmatched service for its clients.

WesLor Expedites Plasma Bevel Operations with the AKS Five-Axis Cutting Head

WesLor implemented AKS’ robo-kut — a powerful five-axis plasma bevel tool that’s perfect for highly complex beveling operations. This tool is capable of +/- 45 degrees for A, V, K, X, top-Y, and bottom-Y style bevel cuts for weld prep applications, countersinks, and chamfers. Additionally, it’s capable of precision taper compensation or back-beveling. Because of its robust design, it’s capable of taking on challenging beveling projects quickly and with great precision. And it’s exactly what WesLor needed.

Scott Lord, who owned WesLor for 38 years, couldn’t say enough about the efficiency the robo-kut affords to the company. “We do a lot of complete joint penetration, so you have to bevel the material radically with maybe a 1/16” to 1/8“ lay-in,” he said. “We can do that with the AKS machine virtually with just sanding it afterwards.”

With the robo-kut, the company automated intricate beveling processes, surpassing the limitations of its previous tools. Lord elaborated on previous challenges, stating, “Before we had the bevel head, we had a manual tool that was cumbersome. When it was done, it had a clean surface, but if it hit a hard spot, the carbide teeth would shatter, and it was a pain.”

The robo-kut is more powerful than WesLor’s previous tooling, which allows for the company to bypass these expensive issues. Not to mention, the robo-kut is CNC-controlled, eliminating the need for an employee to operate the machine.

Lord also said that the robo-kut is one of the most robust options on the market, making it essential to the company’s everyday operations. “The AKS five-axis head is the most superior on the market. It’s accurate, it’s fast, and I can’t say enough about that. When you’re working with one- to three-inch plates and you’re cutting bevels — and trying to bevel on two sides — you need that accuracy and robustness of that head,” he said.

WesLor Further Boosts Efficiency with AKS Cutting Systems

When WesLor needed a segmented table to increase efficiency within its operations, AKS was there to help. We created a customized solution to decrease downtime and ensure maximum productivity within the WesLor facility.

“I wanted a segmented table and that has worked perfectly,” Lord said. “It’s easy to clean because a lot of times the operator will work in one area, so I don’t have to take the whole table apart to clean out that one area. I just take that one section apart, clean that, and put it back together.”

Lord also mentioned that the segmented table also helps keep the shop air clean — a major bonus for employee health and safety. “If you think about it, you don’t have to have the exhaust fan a whole table requires,” he said. “Our air is very clean in our shop. You always have to be cognizant of the health and wellness of your employees.”

Why WesLor Continues to Partner with AKS Cutting Systems

WesLor bought its first plasma cutting system in 1998 from an AKS competitor. But, when it came time to replace the machine in 2017, buying from AKS was a no-brainer.

“What brought us to AKS was a gentleman that we worked with who bought an AKS machine two years after we bought a plasma machine from another company. I would purchase things from him when we were really busy and couldn’t keep up with demand. And I was always really impressed with what he sent me. The edge quality — it just looked like he took it off the table with no dross. I think AKS has a better unit than anyone else on the market.”

WesLor Enterprises has significantly boosted efficiency and precision by leveraging AKS’ advanced plasma cutting and plasma bevel technology. The integration of the robo-kut has automated intricate processes and surpassed previous tooling limitations. And the addition of a customized segmented table solution has further streamlined operations, while promoting cleanliness and employee well-being. WesLor’s continued partnership with AKS is a testament to the consistently superior quality and innovation offered by AKS in the fabrication industry.

Interested in Plasma Bevel Technology? Contact AKS Cutting Systems

AKS Cutting Systems is a leading provider of CNC plasma and waterjet cutting machines. As a fourth-generation, family-owned and operated company, AKS has a strong reputation for durability, accuracy, and reliability with thousands of installations worldwide. For sales inquiries, please contact us here.

About WesLor Enterprises

WesLor Enterprises is a machine shop in Lyons, New York, specializing in creating metal products for a wide range of industries. From engineering and plasma cutting to powder coating and delivery, they do it all.