News & Updates

August 3, 2023 — Cleveland, Ohio — AKS Cutting Systems, a leading provider of CNC plasma and waterjet cutting machinery, is thrilled to announce the addition of three talented professionals to its sales team. Matt Woodhouse, Mike Marvin, and Brandon Woodward have joined as sales professionals, further strengthening the company’s presence in the Pacific Northwest, Midwest, and Southern regions of the United States.

Matt Woodhouse is the company’s new sales representative for the Pacific Northwest. Woodhouse brings an impressive 20 years of experience in machinery sales and a B.S. of Science from Portland State University. His wealth of knowledge and expertise in the industry make him a valuable asset to AKS and the customers it serves. AKS has every confidence that Woodhouse’s skills will enable him to excel in representing the product lines and contribute significantly to the team.

Mike Marvin joins AKS as its new sales representative for the Michigan and Indiana region. Marvin’s background includes extensive experience in sales of CNC laser cutting machinery, press brakes, and other metal fabricating equipment. His service as a U.S. Marine and deep knowledge of the defense industry bring a unique perspective to the company, especially as it services a wide range of aerospace and defense customers. With Marvin on board, AKS is poised to provide exceptional service and support to its customers, offering innovative and reliable industrial cutting solutions.

Brandon Woodward joins the AKS team as the Regional Sales Manager for Texas. With more than 10 years of experience in the oil and gas industry and a strong work ethic, Woodward is an excellent addition to the team. He will represent the company and promote its range of plasma and waterjet CNC cutting machines. Woodward’s expertise and dedication to excellence will help AKS continue delivering on its commitment to customer satisfaction.

“We are excited to welcome Matt, Mike, and Brandon to our AKS team,” said Greg Phillip, CEO at AKS Cutting Systems. “Their diverse skill sets and experience in machinery sales and the metalworking industry make them ideal candidates to represent our product lines and serve our customers with the utmost dedication and professionalism.”

About AKS Cutting Systems

AKS Cutting Systems is a leading provider of CNC plasma and waterjet cutting machinery, serving various industries with innovative and reliable industrial cutting solutions. With a commitment to excellence, AKS delivers high-quality cutting systems tailored to meet the unique needs of its customers.

oxy-fuel cutting

Ensure Quality Cuts with Tips from AKS Cutting Systems

Oxy-fuel cutting systems are designed to provide precise, efficient cuts for a variety of industries, including the metal fabrication, automotive, and aerospace sectors, among others. These industries require accurate parts to ensure the safety of consumers; that means your equipment must deliver quality cuts, every time.

How do you ensure your equipment is working properly? What steps can you take to provide the best quality cuts for your parts? Here, we break down some tips for an effective oxy-fuel cutting operation.

What is Oxy-Fuel Cutting?

The oxy-fuel cutting process uses oxygen and fuel gas — such as acetylene, propane, MAPP, propylene or natural gas — to cut through materials. A mixture of oxygen and fuel gas preheats the metal to its ignition temperature. Once it reaches this point, a jet of pure oxygen initiates an exothermic chemical reaction between the oxygen and the metal to form slag. The oxygen jet blows the slag away, enabling the jet to pierce through the metal and provide a quality cut.

How to Create Quality Cuts, Every Time

Use the Correct Oxy-Fuel Cutting Equipment

The quality of your torch and your choice of fuel gas can dramatically impact the quality of your finished parts. Your torch must be in good condition to ensure both the safety of your operators and the quality of your cuts. You must also use the correct fuel gas for the material you’re cutting.

Perfect Your Cutting Techniques

The speed and angle of your torch, as well as its distance from the material, all play a role in the quality of the cut. The torch should be held at a consistent angle to the material — typically 90 degrees. The torch should also move at a consistent speed, depending on the material type and its thickness.

In addition to the torch angle and speed, you must also maintain the correct distance between the torch and the material. This distance, known as the “standoff,” should be kept as small as possible while still allowing the flame to fully cut through the material.

Ensure Accurate Cutting Parameters

Different materials require unique cutting parameters, such as cutting speed, torch nozzle, and gas flow rate. Softer materials like aluminum may require a slower cutting speed and a “cooler” gas mix, while harder materials like steel may require a faster cutting speed and a “hotter” gas mix. Thicker material may require a slower cutting speed and more preheat time.

The Right Preheat Settings are Crucial to a Quality Cut

Preheating your material can help improve cut quality and reduce the risk of warping. Every material will have a unique preheat time, which will also vary depending on the material thickness.

The preheat flame should be adjusted to the correct temperature and applied to the starting point of the cut. This should allow for an easier cutting process, and significantly improve the end result. However, it’s important not to overheat the material, as this can lead to distortion or even melting of the material, causing blemishes to the cut part.

Use Correct Post-Cut Practices

After completing the cut, you should ensure the material is properly cooled. You should also remove any slag or other debris using a slag hammer or chipping tool. This will help ensure the best surface finish and the longest lifespan for your parts. It also helps to quickly dissipate the heat from the cut area and prevent any warping or distortion.

Get an Oxy-Fuel Cutting System that Provides Quality Cuts, Every Time

AKS Cutting Systems provides top-quality machine tools and the support you need to get the most out of your equipment. Our CNC oxy-fuel cutting machines use industry-leading torch assembly to ensure reliability and accuracy. They can also be equipped with multiple oxy-fuel torches to increase productivity and minimize processing time. With many deluxe key features, AKS Cutting Systems machines are some of the most sought-after equipment on the market today.

For over 100 years, AKS Cutting Systems and our parent company, Kiffer Industries, have been on the forefront of machine tool design and build from our headquarters in Cleveland, Ohio. We are a fourth-generation, family-owned and operated company, providing Made-in-the-USA machines for a variety of industries. Our offerings include CNC cutting machines for plasma cutting, waterjet cutting, oxy-fuel cutting and fiber laser cutting systems for the plate metal, tube and pipe, sheet metal, and fabricating sectors.

Ready to Hear More About Our Systems?

With a strong reputation for durability, accuracy, and reliability, we’ve done thousands of installations worldwide. Our helpful team is ready to match you with the best cutting system for your needs. Contact us today.

plasma cutting gas machine

When operating a CNC plasma cutting system, it’s imperative to use consistent gas pressure to ensure the highest quality cuts. Additionally, ensuring a steady plasma cutting gas pressure may help extend the life of your torch. But, how do you guarantee a steady gas pressure while the machine is in use? Here, we break down everything you need to know.

What is CNC Plasma Cutting?

Plasma cutting uses a high velocity stream of ionized gas to cut through electrically conductive metals. These metals may include steel, stainless steel, aluminum, brass, and copper. During the cutting process, an electric arc is struck between an electrode and the workpiece. The electrode is recessed in a water- or air-cooled gas nozzle that constricts the arc, which causes the plasma jet to form. When the plasma jet hits the material, it melts the metal and the gas flow removes it from the cut.

CNC plasma cutting machines are computer controlled, allowing them to deliver precise and accurate cuts, every time. These high-tech, reliable systems are perfect for a wide range of industries, including the fabrication and welding, automotive, and construction sectors, among others.

Why is a Consistent Plasma Cutting Gas Pressure Important?

Plasma cutting gas flow plays a vital role in achieving quality cuts. If the gas pressure is too low, the plasma stream will be unstable and will not be able to effectively cut through the material. On the other hand, if the gas pressure is too high, the plasma stream will be too powerful and can cause the material to become distorted or blown apart.

Using consistent gas pressure helps to maintain a stable plasma stream, which results in more precise cuts. If the gas pressure is not consistent, it can lead to variations in the quality of the cuts, which can result in rework or even scrap material. A consistent gas pressure also helps extend the life of the plasma torch, as fluctuations can put unnecessary strain on the equipment.

How Can You Ensure a Consistent Plasma Cutting Gas Pressure?

Using a quality CNC plasma cutting machine is the best way to ensure consistent gas pressure. For example, all AKS Cutting Systems machines have a dynamic gas control system that governs the incoming gas pressure to the proper flow rates. This helps ensure a high-quality cut, every time.

About AKS Cutting Systems Equipment

Our CNC plasma cutting machines — including the tru-kut, accu-kut, and dura-kut models — are the industry standard for high-quality plasma cutting. With over 100 years of experience and a robust relationship with Hypertherm, we’re ready to match you with the best plasma cutting system for your organization.

Since 1912, AKS Cutting Systems and our parent company, Kiffer Industries, have been providing the best machines from our factory headquarters in Cleveland, Ohio. We are a fourth-generation, family-owned and operated company that provides Made-in-the-USA equipment for a variety of industries. Our CNC plasma, waterjet, oxy-fuel and fiber laser cutting systems regularly serve businesses in the plate metal, tube and pipe, sheet metal, and fabricating sectors.

We have a strong reputation for durability, accuracy, and reliability, with thousands of happy customers worldwide. We also offer our customers access to an extensive service and support network, should any issues arise.

Work with AKS Cutting Systems for Your Plasma Cutting Needs

When you’re ready to upgrade to a CNC plasma cutting system, we’re here to help. Contact our helpful team today.

Oxy-fuel cutting. In oxy-fuel cutting, a torch is used to heat metal to its kindling temperature. A stream of oxygen is then trained on the metal, burning it into a metal oxide that flows out of the kerf as slag. Oxy-fuel cutting advantages and disadvantages

How to Determine if Oxy-fuel Cutting is Right for Your Business

In its simplest form, oxy-fuel cutting is a thermal cutting process that uses oxygen and fuel gas to cut through material. Oxy-fuel cutting systems have a wide range of benefits for various industries, but you should consider all aspects of the machine before making a purchase. Let’s dive into oxy-fuel cutting advantages and disadvantages and determine if it’s right for your business.

What is Oxy-fuel Cutting?

During the cutting process, oxygen mixes with acetylene, propane, propylene, or natural gas; this results in an intensified chemical reaction within the steel oxidation process that allows for a powerful cutting force. The flame preheats steel to its ignition temperature, which is directed at the metal to create a chemical reaction between the oxygen and metal to form iron oxide — also referred to as “slag.” The oxygen jet removes the molten slag from the material (this cut area is called a kerf), resulting in a clean cut.

Advantages of Oxy-fuel Cutting Systems

Enhanced Ability to Cut Thick Metals

Oxy-fuel cutting systems are ideal for cutting through thick metals, such as carbon steel between 2 and 6 inches thick. Plasma cutting systems, on the other hand, usually cut metals that are less than 2 inches thick.

Accurate, Straight-Edge Cuts

Because of their high accuracy, oxy-fuel cutting systems can create quality, straight-edge cuts. They’re also ideal for bevel strip cutting.

Improve Metal Strength

The high heat of the oxy-fuel cutting system hardens metal, increasing its strength and durability along the cut edge.

Improve Productivity

Oxy-fuel cutting systems can be equipped with multiple oxy-fuel torches, which increases productivity and minimizes processing time.

Enhanced Versatility

Oxy-fuel torches can cut, weld, braze, solder, heat, and gouge. Therefore, they can provide your business with a wide range of services for the cost of only one piece of equipment.

Oxy-fuel Cutting Disadvantages

Material Limitations

Oxy-fuel cutting systems are typically used to cut ferrous material — metal that contains iron. This makes oxy-fuel cutting a desirable option for working with carbon steel. However, it’s not suitable for cutting stainless steel, and is not often used for cutting cast iron or aluminum.

Continuous Purchases

Oxy-fuel torches aren’t dependent on primary power or compressed air, but they do require you to purchase gas at regular intervals.

Weighing Oxy-fuel Cutting Advantages and Disadvantages: Is it Right for You?

When you’re trying to decide between oxy-fuel or another type of cutting system, there are a few questions you should ask yourself.

What Will You Be Cutting?

The type of material you’ll work with will influence whether you should purchase an oxy-fuel cutting system or another type of equipment. If you’ll be working with ferrous materials, an oxy-fuel cutting system is the best way to go. However, if you plan on working with aluminum or stainless steel, it’s best to go with another system, like a plasma cutter.

What is the Thickest Material You’ll Need to Cut?

If you’ll continuously be working with thicker metals, you’ll save time and money by using an oxy-fuel cutting system. On the other hand, if you’re working with thinner metals, a plasma cutting system may be the better choice.

Still Not Sure What’s Right for You? Talk to the Experts

AKS Cutting Systems has over 100 years of experience in the cutting systems industry. That expertise uniquely positions us to evaluate which kind of cutting system is right for your business, and match you with an appropriate piece of equipment.

We are a fourth generation, family-owned and operated company that believes in keeping manufacturing within the United States.We are one of the only Made-in-the-USA manufacturers of cutting machines for plasma cutting, waterjet cutting, oxy-fuel cutting, and fiber laser cutting systems for the plate metal, tube and pipe, sheet metal, and fabricating industries.

We have a strong reputation for durability, accuracy, and reliability with thousands of installations worldwide. We partner with many high-quality machinery sales dealers, including Hypertherm, and we have an extensive service and support network.

When you need advice on which cutting system is right for you, contact our team.

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News & Updates