If you’ve started researching plasma cutting systems, you’ve likely already hit the same roadblock everyone else does: prices are extremely varied. One machine looks similar to another, yet the cost can differ by thousands of dollars.
The truth is, there’s no “typical” price for a plasma cutter because these systems vary dramatically in power, size, precision, and the type of work they’re built to handle. Instead of asking how much does a plasma cutter cost, you should instead focus on the ROI you’ll get from the machine. That way, you can choose equipment that fits your operation, avoids unnecessary expenses, and delivers the results you need.
Types of Plasma Cutting Systems from AKS
Before we dive into the question of how much does a plasma cutter cost, let’s first look at the options available to shops. At AKS Cutting Systems, we have a range of cutting machines designed to fit different needs.
accu-kut
The accu-kut is AKS’ flagship, high-precision industrial plasma cutting system. It’s great for manufacturers that need integrated automation and long-term reliability in high-volume environments. Its rigid construction, high repeatability, and advanced motion control make it a go-to option for precision work.
Case study: Jorgensen Steel replaces laser cutting technology with the accu-kut for better results.
dura-kut
The dura-kut is a heavy-duty plasma cutter built for very large parts and extremely wide cutting areas. It’s best for large-scale fabrication jobs, cutting oversized sheets or long structural components. Heavy industries typically use this option.
Case study: WesLor Enterprises uses the dura-kut with robo-kut technology to boost efficiency and precision.
tru-kut
AKS’ tru-kut is a value-focused industrial plasma system designed for small to mid-size fabrication operations. Manufacturers moving from entry-level tables usually opt for the tru-kut.
Case study: Metal N Motion sees five-fold increase in production with the tru-kut.
PLASMATIC
The PLASMATIC is a production-grade machine made for shops looking for precise results without a huge price tag. It’s best for new fabrication shops that might be doing light industrial cutting. Its simple and rugged construction makes it perfect for shops starting to scale.
Case study: See how the PLASMATIC lowered costs and opened new business opportunities for Xtractor.
PLASMATIC Pro
Designed as an upgraded version of the PLASMATIC, the PLASMATIC Pro sets a new standard in production-grade CNC plasma cutting machines. It’s great for mid-level production in shops looking for a blend of affordability and power.
Factors That Influence Cost
AKS Cutting Systems’ equipment is top-of-the-line and made in the USA. We offer high-quality products that are fully customizable to your needs, which impacts price.
Construction
Our equipment has built-to-last full steel plate construction that maximizes ROI. Other budget machines have lighter-weight construction, which can impact cut quality. Many customers choose an AKS plasma table simply for this reason. George Schade, Owner & Operator of Xtractor, said it best in a recent interview:
“This is a rugged machine,” he said. “It’s not built like an entry-level machine. A lot of times, when you get plasma cutters that come down into the beginning range or a small shop table, they’re usually on a frame and not solid. If you’re running at a high speed, the movement of the table can affect the bridge. When you walk up to a booth at a trade show and you shake the machine and it wiggles, that’s not something you should purchase. The PLASMATIC has a full chassis underneath it, holding it in place. That’s mainly why we went with this one.”
All AKS machines — not just the PLASMATIC — are built with rugged construction in mind to help you get better quality cuts.
Add-Ons
Many of our machines also have add-ons to help you get the best results. Some of these include:
- Self-Cleaning System: The accu-kut has a self-cleaning system that operates while the cutting process is happening. This machine gathers all the slag into a slide-out pan, allowing for easy cleanup.
- Robo-kut: The robo-kut is the most powerful plasma cutting 5-axis bevel head in the industry. It’s capable of +/- 45 degrees for A, V, K, X, top-Y, and bottom-Y style bevel cuts for weld prep applications, countersinks, and chamfers. It’s also capable of precision taper compensation or back-beveling. This technology can produce a 0.5-inch diameter bolt-ready hole in a 1-inch thick steel plate. This results in a 0.5:1 ratio for hole diameter: thickness. Competitive machines are limited to a traditional 1:1 ratio. The robo-kut performs continuous unlimited rotation without interruption. This means it can cut the most complex 5-axis parts without having to stop and unwind. It also includes a magnetic torch breakaway head to prevent damage upon a crash.
- Tube-kut: Save space and money with the tube-kut add-on system. This technology increases processing flexibility and versatility to handle both flat plate cutting and tube/pipe cutting. It’s much smaller and costs less than dedicated pipe and tube cutting systems. The tube-kut is positioned on the floor of the dura-kut, either on the left or right hand side of the table, and is operated by the CNC controller. With an integrated servo-controlled sixth-axis rotary drive, it automatically rotates and indexes the tube/pipe, via a headstock chuck, as the plasma torch cuts shapes and profiles in the tube wall.
- Water tables: If you’re looking to create a cleaner work environment, our optional water table is a great choice. It expertly removes smoke, fumes, and fine particulate matter from the workplace.
- Downdraft tables: Like the water table option, downdraft tables are excellent for creating a healthier work environment.
- Drill attachment: Streamline drilling operations by adding a drill attachment. This technology can dramatically reduce downtime.
- Smoke collector filtration unit: Adding a smoke collector filtration unit further improves air quality, promotes operator safety, and helps you comply with regulations.
- And more: Explore all add-ons on our plasma cutting machine webpages.
Software and Technology
AKS Cutting Systems is the only company that provides the full suite of Hypertherm SureCut technology options. SureCut maximizes performance by providing embedded expertise from a combination of tools. These tools include state-of-the-art plasma power supplies, along with CNC and CAM software.
ProNest Nesting Software automatically applies optimized cutting parameters, which simplifies cutting and reduces operation intervention. With the ability to work across multiple cutting technologies, ProNest improves job efficiency. You also get access to help if you need to troubleshoot, which reduces downtime. The SureCut suite of tools includes:
- True Hole: This technology for mild steel produces significantly better hole quality than traditional plasma technology.
- True Bevel: Factory tested and easily implemented, True Bevel takes the guesswork out of the plasma bevel cutting process.
- Rapid Part: This feature controls and optimizes each step in the plasma cutting process, which reduces cut-to-cut cycle time.
- Sensor THC: Sensor Torch Height Control is a CNC-integrated system that provides optimized plasma cut performance and reliability
- ProNest: ProNest CAD/CAM part nesting software helps you achieve greater automation, efficiency, and profitability.
Total Cost of Ownership: Beyond the Price Tag
Consumables
The torch on each plasma cutting machine is called a consumable. Over time, the torch will wear and need to be replaced. These costs can add up in the long run. That’s why it’s helpful to buy a machine from a company that offers a consumables loyalty program. At AKS, we’ve designed this free program to offer these benefits for our members:
- 20% off on all Hypertherm plasma consumables
- One free torch body upon signing up
- One free torch body per calendar year
- Preferred service rates
- Unlimited phone support
- Annual reminders to schedule preventive maintenance
- Free digital training for new operators
- Free U.S. Domestic Ground Shipping for qualifying orders
Curious about our program? Learn more here.
Maintenance
You’ll also have to consider maintenance costs in the total price of ownership. As mentioned above, members of our free consumables loyalty program get preferred service rates and unlimited phone support. This can dramatically reduce maintenance costs over the lifespan of the machine.
Machine Lifespan
Cheap machines cost more over time when consumable usage, repairs, and limited capabilities stack up. AKS machines hold value longer and maintain cut quality over years of use.
Still Wondering How Much Does a Plasma Cutter Cost? Contact the AKS Team
If you have more questions about how much does a plasma cutter cost, we’re here to help. For over 100 years, AKS Cutting Systems and our parent company, Kiffer Industries, have been at the forefront of cutting machinery technology from our headquarters in Cleveland, Ohio. We are a fourth-generation, family-owned and operated company, providing Made-in-the-USA machines for a variety of industries. If you’re ready to learn more about what we can do for you, contact our team today.