Streamline Operations with the robo-kut

Are you wasting too much time on secondary operations? Many fabrication shops rely on different machinery to complete cutting and drilling tasks. But now, there’s a way to create bolt-ready holes up to a 0.5:1 ratio with plasma cutting machinery. With the AKS 5 Axis robo-kut, you can run one program, completing both cuts and bolt-ready holes on one machine in one operation. CNC plasma cutting holes can reduce your dependence on secondary processes. Overall, this means increased efficiency, lower costs, and faster production times.

Want to see the robo-kut in action? See our in-depth video here.

How the robo-kut Achieves Superior CNC Plasma Cutting Holes

Traditional plasma cutting systems struggle to achieve a 0.5:1 ratio when cutting holes in thick metal plates. This means that in most cases, cutting a half-inch hole in a one-inch plate — or a one-inch hole in a two-inch plate — is simply not feasible without secondary machining. The robo-kut, however, has changed the game by delivering high-precision parts with minimal taper, eliminating the need for costly post-processing operations.

For 16 years, the robo-kut has led the industry with this technology. The success lies in the robo-kut’s innovative approach to flame manipulation. Plasma torches naturally produce a bulb-shaped flame, which can cause inconsistencies in cut quality. But, the robo-kut’s bevel head tilts the torch at precise angles, extending the flame’s reach along one side of the cut. The technique reduces material loss and allows for tighter hole tolerances.

Additionally, the AKS proprietary software optimizes cutting paths and ensures that each movement is executed with extreme accuracy. This software has been continuously refined since 2009, outpacing competitors who have redesigned their bevel systems multiple times in an attempt to match AKS’s level of precision.

So, why isn’t this technology available from other companies? Unlike competitors who rely on pre-fabricated components, AKS manufactures everything in-house on high quality CNC Machining Centers and through a robust Q/A process. This ensures superior quality control and engineering excellence that competitors can’t match.

Key Benefits of the robo-kut

Cost Savings

Fabrication shops stand to dramatically lower costs with the robo-kut. With the ability to create CNC plasma cutting holes up to a 0.5:1 ratio, manufacturers can opt for half-inch bolts versus one-inch bolts. One-inch bolts can cost up to three times as much as half-inch bolts. When multiplied over hundreds or thousands of connections, the savings add up quickly.

Additionally, you won’t have to move the plasma-cut part to a second machine for drilling operations. You can effectively tell the plasma cutting machine to complete both perimeter cutting and hole cutting operations in one program. This can lower labor costs and speed up production.

Cut Smaller Diameter Holes in Thick Materials

Traditional plasma cutters struggle to achieve small, clean cuts in thick plates. The robo-kut’s advanced bevel head ensures precise hole placement, which reduces the need for drilling. It can also improve part consistency.

Reduces Material Waste by Optimizing Flame Positioning

The five-axis head manipulates the torch angle, minimizing excess material loss and maximizing material efficiency. This results in cleaner cuts with less scrap, which saves costs on raw materials.

Supports Complex Cuts, Including A-Cuts, V-Cuts, K-Cuts, and Y-Cuts

The versatility of the bevel head allows for precise weld preparation and custom cutting geometries.

Want More Information About CNC Plasma Cutting Holes? Reach Out to the AKS Team

If you have questions about this technology, contact the experts at AKS Cutting Systems. With over 100 years of experience in the cutting industry, AKS has developed extensive expertise in plasma cutting technology and its effects on materials. Our team of experienced professionals can provide valuable insights into how the HAZ impacts your specific cutting applications and offer guidance on minimizing its impact.

We offer a wide range of plasma cutting machines, from entry-level models like the PLASMATIC and PLASMATIC Pro to advanced industrial systems like the dura-kut. We also partner with Hypertherm to deliver the best consumables to our customers. Our expertise and made-in-America machinery can help you improve cut quality and ultimately enhance the performance of your cutting operations.

Let’s Get Started

Want to hear more about what we can do for you? Reach out to our team for an initial consultation.